The Adaptive D200 Mould

A computer controlled mould for the most curved applications

The D200 is made for the medium curvature radii, and average load per. sqm.

The adaptive plugin software operates through Rhino 3D and lets the user check and select panels that are then sent to the mould and shaped in minutes.

This is its essential function, to be able to reshape and reuse over and over again. And do it within good tolerances.



The Adaptive Mould D200 is highly flexible and is able to shape close to any panel curvature. The standard version is only limited to 1000 mm radius in any direction and a Gaussian curvature of 1/(1000mm*(3*1000mm)).



The shaping speed of the Adaptive Mould D200 is maximum motor travel of 200 mm/minute. Typical speed ranges from between 4 -12 minutes for shaping. The operator is able to choose specific speeds at every panel shaping.



Standard dimensions for the Adaptive Mould D200 is 2,000 x 3,000 x 900 (W x L x H) mm. Other sizes available on request, with a maximum of 3,800 mm in width due to the modular design of the Adaptive Mould.



The integrated stepper motors for the D200 are situated at a spacing of 200 mm in x and y direction. The spacing ensures accurate prediction of the medium flexible membrane at a good price per sqm.


AdapaTools is the application used for transfering panel shapes from CAD to the Adaptive Mould. It is incorporated into Rhino3D, an easy to use CAD program for curved shapes and geometries.

With AdapaTools it is easy to select the panels of interest and verify the geometry for the tolerances of production. Optional production requirements can be added when working from AdapaTools.

For example: The user is prompted to input which side of the panel should be facing the mould side, which lines the laser projection should include as visual guidance, the panel thickness, panel name, edge numbering, etc.


Product Brochure


Mould Components


Mould Workflow


Software Quick Start



Power Sprays

The Adaptive Mould is able to work well with the machinery from Power Sprays in GRC/GFRC production.

The spraying systems from Power Sprays can be used for spraying thin uniquely curved panels on top of the Adaptive Mould surface in using strong fiber reinforced concrete.

Please contact Power Sprays directly for more information.